# Why Cheap Virgin Feedstocks and Complex Packaging Undermine Recycling Yields: 36 Sourced Claims, Contested Facts & Evidence

Virgin resin economics and unstandardized multi-layer packaging make domestic reprocessing unprofitable, forcing facilities to discard stock

Authors: joe
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Cite a claim as: MoyoMap, "Why Cheap Virgin Feedstocks and Complex Packaging Undermine Recycling Yields: 36 Sourced Claims, Contested Facts & Evidence", claim {id}, https://moyomap.com/maps/why-cheap-virgin-feedstocks.md#{id}. “Moyo, a product of SenTeGuard Inc.”

### According to The Recycling Partnership's system-wide model, only 21% of recyclable material generated by U.S.

Id: claim_5c8ce718b5e7a1579e47ad4c
Parent: topic_gYWtptrtzphSiKpxHQ1E
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According to The Recycling Partnership's system-wide model, only 21% of recyclable material generated by U.S. households is captured for recycling.

Labels: Source-linked, Low, known

### RecyClass specifies strict limits on polypropylene content, PA6/PA6.6 barriers, tie layers, and laminating ad…

Id: claim_7c17dafcfe4c6e41377a4a48
Parent: topic_gYWtptrtzphSiKpxHQ1E
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RecyClass specifies strict limits on polypropylene content, PA6/PA6.6 barriers, tie layers, and laminating adhesives in polyethylene flexible packaging for conditional recyclability.

Labels: Source-linked, Low, known

### Secondary plastics accounted for only 6% of global plastics production in 2019, despite a more than fourfold…

Id: claim_c2df0c4f6a9ce15ed300e12b
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Secondary plastics accounted for only 6% of global plastics production in 2019, despite a more than fourfold increase in volume over the preceding 20 years.

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### RecyClass guidelines state that EVOH is only 'limited compatible' in polyethylene flexible film up to 5% by w…

Id: claim_e91fc59acb8d2433237033da
Parent: topic_gYWtptrtzphSiKpxHQ1E
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RecyClass guidelines state that EVOH is only 'limited compatible' in polyethylene flexible film up to 5% by weight, and incompatible above 5%.

Labels: Source-linked, Low, known

### North American prices for clear, post-consumer rPET pellets declined by an average of 6 cents per pound over…

Id: claim_e99a91a2fabaa84e070fb2c3
Parent: topic_gYWtptrtzphSiKpxHQ1E
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North American prices for clear, post-consumer rPET pellets declined by an average of 6 cents per pound over 2025 prior to tariff implementation.

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### Upstream fossil-fuel and primary-plastics subsidies artificially depress virgin feedstock prices, discouragin…

Id: claim_f8aaac73a8a7d87b117f2fc4
Parent: topic_gYWtptrtzphSiKpxHQ1E
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Upstream fossil-fuel and primary-plastics subsidies artificially depress virgin feedstock prices, discouraging the use of recycled resin, according to the OECD.

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### Recycled Plastic Processing Costs and Pricing Mechanisms

Id: section_2f16fe2facb7776f7623d279
Parent: topic_gYWtptrtzphSiKpxHQ1E
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Recycled Plastic Processing Costs and Pricing Mechanisms

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### U.S. PET Recycling Capacity and Bottle Collection Rates

Id: section_5802cc6465afd6547bf3d66e
Parent: topic_gYWtptrtzphSiKpxHQ1E
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U.S. PET Recycling Capacity and Bottle Collection Rates

Labels: Inferred, Low

### European PET and rPET Price Differentials

Id: section_6174bfe2bf86af0d36fdfa6c
Parent: topic_gYWtptrtzphSiKpxHQ1E
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European PET and rPET Price Differentials

Labels: Inferred, Low

### APR Design Guidelines and Label Contamination in PET Recycling

Id: section_7fc7f389345eeacb692c24ae
Parent: topic_gYWtptrtzphSiKpxHQ1E
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APR Design Guidelines and Label Contamination in PET Recycling

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### CalRecycle Facility Processing Losses and Residue Rates

Id: section_bc9f7d2b45572c80bff19a37
Parent: topic_gYWtptrtzphSiKpxHQ1E
Depth: 1

CalRecycle Facility Processing Losses and Residue Rates

Labels: Inferred, Low

### U.S. PET Tariffs and Import Pricing

Id: section_f3fadf92fed111c1843df54b
Parent: topic_gYWtptrtzphSiKpxHQ1E
Depth: 1

U.S. PET Tariffs and Import Pricing

Labels: Inferred, Low

#### Recycled plastic prices generally track virgin polymer prices rather than reflecting the actual costs of coll…

Id: claim_05fabd3c151540578385d020
Parent: section_2f16fe2facb7776f7623d279
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Recycled plastic prices generally track virgin polymer prices rather than reflecting the actual costs of collection, sorting, washing, and reprocessing, according to OECD analysis.

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#### As of August 2025, virgin PET imported to the U.S.

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As of August 2025, virgin PET imported to the U.S. West Coast was priced around 50¢/lb (with contract rates down to 40¢/lb), and post-tariff Vietnamese PET at 45–48¢/lb continued to undercut U.S. domestic resin priced at 55–60¢/lb.

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#### In 2024, North America achieved a 39.2% PET bottle collection rate compared to a 30.2% final recycling rate,…

Id: claim_2567d6428d6d757a3097c44b
Parent: section_5802cc6465afd6547bf3d66e
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In 2024, North America achieved a 39.2% PET bottle collection rate compared to a 30.2% final recycling rate, creating an approximate 9 percentage point yield loss between collection and actual recycling.

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#### Adhesives on PET thermoform labels that resist washing or redeposit on flakes contaminate and discolor rPET f…

Id: claim_28e301c02a95d7c55c7e8637
Parent: section_7fc7f389345eeacb692c24ae
Depth: 2

Adhesives on PET thermoform labels that resist washing or redeposit on flakes contaminate and discolor rPET flakes, serving as a primary operational barrier for reclaimers.

Labels: Inferred, Low, known

#### The Association of Plastic Recyclers establishes a maximum preferred surface-coverage ceiling of 55% for labe…

Id: claim_2a229a6fef5f3432e6e6d130
Parent: section_7fc7f389345eeacb692c24ae
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The Association of Plastic Recyclers establishes a maximum preferred surface-coverage ceiling of 55% for labels on PET containers with a body volume of 550 mL or less to prevent NIR and optical sorting failure.

Labels: Inferred, Low, known

#### On September 5, 2025, the U.S.

Id: claim_3cb25caaa865bb5831c469b0
Parent: section_f3fadf92fed111c1843df54b
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On September 5, 2025, the U.S. government extended reciprocal tariffs to imported virgin PET resin as well as recycled PET (rPET).

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#### A CalRecycle processor survey found facility residue rates ranging from 5% at certain manual or dual-stream o…

Id: claim_3e056639c647fab18b6cb24b
Parent: section_bc9f7d2b45572c80bff19a37
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A CalRecycle processor survey found facility residue rates ranging from 5% at certain manual or dual-stream operations to 45% at mixed-waste processing facilities.

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#### Recycled plastics command a 10% to 20% price premium over virgin resin across most market segments, with high…

Id: claim_430bae026566bf6e5672c27c
Parent: section_2f16fe2facb7776f7623d279
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Recycled plastics command a 10% to 20% price premium over virgin resin across most market segments, with higher differentials for food-grade rPET and polypropylene.

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#### In early March, rPET flakes briefly became €300/t cheaper than virgin PET due to virgin supply tightness caus…

Id: claim_4557bfa8dce55412d7c06090
Parent: section_6174bfe2bf86af0d36fdfa6c
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In early March, rPET flakes briefly became €300/t cheaper than virgin PET due to virgin supply tightness caused by Strait of Hormuz export disruptions.

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#### Spain's €450/tonne virgin plastics tax proved insufficient to make rPET cost-competitive against virgin PET,…

Id: claim_6882e528a20fa20258008d50
Parent: section_6174bfe2bf86af0d36fdfa6c
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Spain's €450/tonne virgin plastics tax proved insufficient to make rPET cost-competitive against virgin PET, leading bottlers to revert to the legally mandated 25% minimum recycled content.

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#### According to NAPCOR Executive Director Laura Stewart, seven U.S.

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According to NAPCOR Executive Director Laura Stewart, seven U.S. PET recycling facilities closed over a nine-month period, eliminating roughly 28% of total U.S. PET recycling capacity.

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#### The Association of Plastic Recyclers specifies that PET labels should have a polymer density below 1.0 g/cm³…

Id: claim_9498d592fa5abeed5284196d
Parent: section_7fc7f389345eeacb692c24ae
Depth: 2

The Association of Plastic Recyclers specifies that PET labels should have a polymer density below 1.0 g/cm³ to enable float-sink separation from PET flakes.

Labels: Inferred, Low, known

#### Price spreads approaching €600 per metric ton ($649) between food-grade rPET pellets and virgin PET led some…

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Parent: section_6174bfe2bf86af0d36fdfa6c
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Price spreads approaching €600 per metric ton ($649) between food-grade rPET pellets and virgin PET led some European brands to reduce their recycled-content percentages.

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#### CalRecycle's survey found a 5% to 10% process loss of target recyclables caused by sorting equipment failures…

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Parent: section_bc9f7d2b45572c80bff19a37
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CalRecycle's survey found a 5% to 10% process loss of target recyclables caused by sorting equipment failures, independent of inbound contamination.

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#### As of June 2025 in Europe, virgin PET traded at approximately €1,000 per tonne while rPET reached €1,800 per…

Id: claim_ca4ae61b2af09c460aff5494
Parent: section_6174bfe2bf86af0d36fdfa6c
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As of June 2025 in Europe, virgin PET traded at approximately €1,000 per tonne while rPET reached €1,800 per tonne, representing an ~80% price premium driven by collection, cleaning, and reprocessing costs.

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#### Processing steps—specifically sorting, washing, and compounding—constitute the bulk of recycled resin's price…

Id: claim_cc937bfdb6e44697e8be086d
Parent: section_2f16fe2facb7776f7623d279
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Processing steps—specifically sorting, washing, and compounding—constitute the bulk of recycled resin's price premium over virgin material rather than collection costs.

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#### Throughout 2023–2024, food-grade recycled PET was consistently more expensive than comparable virgin PET, wit…

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Parent: section_2f16fe2facb7776f7623d279
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Throughout 2023–2024, food-grade recycled PET was consistently more expensive than comparable virgin PET, with rPET quoted FOB while virgin PET was delivered-duty-paid.

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#### According to ICIS, rPET prices are largely decoupled from virgin PET prices because they are governed by inde…

Id: claim_ffa4fdc20f3a7edeb07d0ae4
Parent: section_2f16fe2facb7776f7623d279
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According to ICIS, rPET prices are largely decoupled from virgin PET prices because they are governed by independent supply chain costs rather than standard virgin arbitrage mechanisms.

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##### The United States PET bottle recycling rate dropped to 30.2% in 2024 from a high of 32.5% in 2023, according…

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Parent: claim_2567d6428d6d757a3097c44b
Depth: 3

The United States PET bottle recycling rate dropped to 30.2% in 2024 from a high of 32.5% in 2023, according to NAPCOR's 30th annual report.

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##### PET reclaimer rPlanet Earth shut down its operations in California as reported on September 12, 2025.

Id: claim_220d53c4fc76a0871cb98313
Parent: claim_7cb5fad4ab65e67b802c3a32
Depth: 3

PET reclaimer rPlanet Earth shut down its operations in California as reported on September 12, 2025.

Labels: Source-linked, Low, known

##### PVC and PLA labels contaminate PET streams because their density is close enough to PET that they sink alongs…

Id: claim_468d6bc70a1e9617cf576801
Parent: claim_9498d592fa5abeed5284196d
Depth: 3

PVC and PLA labels contaminate PET streams because their density is close enough to PET that they sink alongside PET flakes in float-sink tanks.

Labels: Inferred, Low, known

##### Recycled PET imports into the U.S.

Id: claim_4f8b0f914ecba2ae9dcd6f5b
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Recycled PET imports into the U.S. are categorized under the same trade classification codes as virgin PET, exposing imported rPET flakes and pellets to tariff price increases of 8 to 14 cents per pound.

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##### Pricing spreads vary by polymer type: recycled translucent LDPE pellets traded at a small premium over virgin…

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Parent: claim_430bae026566bf6e5672c27c
Depth: 3

Pricing spreads vary by polymer type: recycled translucent LDPE pellets traded at a small premium over virgin LDPE, while recycled black ABS pellets traded at a discount compared to virgin ABS.

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##### On June 25, S&P Global assessed Northwest European virgin PET at €980 per tonne, which was €676 lower than th…

Id: claim_f9218914c81f751a8c748f2a
Parent: claim_ca4ae61b2af09c460aff5494
Depth: 3

On June 25, S&P Global assessed Northwest European virgin PET at €980 per tonne, which was €676 lower than the price of food-grade rPET pellets.

Labels: Source-linked, Low, known
